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What do you use to fill a void under a concrete slab?

Why is KOMPAXT's Polyurethane Injection Method Better?
Filling a void under a concrete slab with polyurethane (PU) foam injection is often considered an effective and efficient method for filling voids under concrete slabs. It offers several advantages:
1. Lightweight: PU foam is lightweight, which reduces the stress on the underlying soil and structure.
2. Minimal Disruption: The equipment used for PU foam injection is less invasive than traditional methods, causing minimal disruption to the surrounding area.
3. Quick Cure: PU foam cures rapidly, allowing for a relatively fast repair process.
4. High Load-Bearing Capacity: Once cured, PU foam provides strong support to lift and stabilize the concrete slab.
5. Waterproof: PU foam is resistant to water and will not erode or wash out over time. We can assess the situation and recommend the most suitable method and material to achieve a stable and long-lasting repair.
Why shouldn't you use soil to fill a void underneath a concrete slab?
Filling a void underneath a concrete slab with soil is generally not recommended for several reasons:
1. Lack of Support: Soil does not provide the same level of support and stability as materials specifically designed for this purpose, such as grout or polyurethane foam. Using soil can result in continued settlement and potential damage to the slab.
2. Uneven Settlement: Soil can compact and settle unevenly over time, which can lead to an uneven concrete surface, causing cracks or other structural issues.
3. Moisture Absorption: Soil can absorb moisture, which may lead to soil expansion and contraction with changes in weather conditions. This can further contribute to uneven settlement and damage.
4. Weight and Pressure: The weight of the concrete slab can compress the soil beneath it, especially if the soil is not properly compacted. This compression can result in further sinking or settlement.
5. Lack of Durability: Soil is not a durable material for supporting a concrete slab. Over time, it may erode or shift, causing ongoing problems. For these reasons, it's advisable to use materials like polyurethane foam that are specifically designed for void filling and provide stable, long-lasting support for concrete slabs. Additionally, it's essential to address any underlying issues that caused the void in the first place to ensure a lasting and stable repair.
Why shouldn't you use Cement Grout to fill a void underneath a concrete slab?
Filling a void underneath a concrete slab with cement grout is not inherently bad, but there are certain situations and considerations to keep in mind:
1. Rigidity: Cement grout is a rigid material, which means it may not accommodate any future settlement or movement in the soil. If there are ongoing soil stability issues, the rigid grout can crack or create additional stress on the concrete slab.
2. Weight: Cement grout is heavy, and if the void is substantial, the added weight of the grout can compress the underlying soil, potentially exacerbating the sinking or settlement problem.
3. Hydration: The curing process of cement grout involves hydration, which generates heat. In some cases, this heat can be excessive, potentially causing thermal stress or cracking in the concrete slab.
4. Limited Flow: Cement grout may not flow as easily into tight or complex voids as other materials like polyurethane foam.
5. Difficulty in Adjustments: Once cement grout has set, it is challenging to adjust or re-level the concrete slab if needed in the future. In many cases, polyurethane foam injection is considered a more flexible and versatile option for void filling beneath concrete slabs. Polyurethane foam is lightweight, provides controlled expansion, and can be adjusted more easily if needed.
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